SERVICE

San Francisco 3D-Printed Restoration

San Francisco dentists operate in one of the most cost-sensitive, time-pressured markets in the country. Chair time at a downtown or SOMA practice is expensive, and a slow lab turnaround converts directly into lost revenue. Our 3D-printed restoration workflow is built around that reality. Cases arriving as intraoral scans or STL files from any major scanner enter our Arizona production facility same day. Monolithic zirconia, hybrid ceramic, and resin-based printed restorations ship within 3-5 business days standard, with rush options available for single-unit crowns.

  • Pre-paid two-way shipping, nationwide
  • A named technician on every case
  • Margins verified against your prescription
  • Tempe + Tucson locations

THE SERVICE

Built to your prescription.

San Francisco dentists operate in one of the most cost-sensitive, time-pressured markets in the country. Chair time at a downtown or SOMA practice is expensive, and a slow lab turnaround converts directly into lost revenue. Our 3D-printed restoration workflow is built around that reality. Cases arriving as intraoral scans or STL files from any major scanner enter our Arizona production facility same day. Monolithic zirconia, hybrid ceramic, and resin-based printed restorations ship within 3-5 business days standard, with rush options available for single-unit crowns.

THE DETAIL

How we build it.

Most national-network labs running 3D-printed workflows route your case through a centralized triage queue, and you talk to a customer service rep, not the technician who built the restoration. Dani Dental runs the opposite model. Every case is assigned to a named technician whose direct line is on the shipping invoice. You call them, not a call center. For a San Francisco clinician managing a busy schedule, that means a real answer about margin questions or shade decisions in hours, not the next business day. Large factory-scale labs compete on volume pricing and have the throughput to back it. We do not try to match that positioning. What we offer instead is named-technician accountability on every printed case, a documented remake rate below 2.5%, and a design review step that most high-volume labs have automated away. If a margin reads borderline at design review, the technician flags it before printing, not after you seat the restoration. We also run a hybrid zirconia and printed resin workflow rather than defaulting every case to a single material path. That matters for Bay Area practices where patient mix includes both high-aesthetic anterior cases and workhorse posterior restorations. The right material for the clinical situation, chosen at the design stage, is worth more than a standardized material stack that optimizes for lab efficiency at the expense of clinical outcome.

GETTING CASES TO US

Logistics, to the bench.

San Francisco dentists operate in one of the most cost-sensitive, time-pressured markets in the country. Chair time at a downtown or SOMA practice is expensive, and a slow lab turnaround converts directly into lost revenue. Our 3D-printed restoration workflow is built around that reality. Cases arriving as intraoral scans or STL files from any major scanner enter our Arizona production facility same day. Monolithic zirconia, hybrid ceramic, and resin-based printed restorations ship within 3-5 business days standard, with rush options available for single-unit crowns. The digital handoff is the part that eliminates most of the friction. No physical impressions to ship, no transit delay eating into your turnaround. Your team uploads the scan, a named technician reviews fit and margin before the file goes to print, and a quality check with digital overlay against the original design happens before the case ever leaves the lab. That review step is where we catch the margin discrepancies that lead to remakes, and it shows up in a remake rate we can actually cite. For multi-unit cases, such as bridges, implant-supported spans, or full-arch provisionals, the 3D workflow gives you something traditional milling cannot: complex geometries without the toolpath limitations. Bay Area practices running higher implant volumes, especially those working with guided surgery protocols, find that the dimensional accuracy of our printed provisionals reduces the number of intraoral adjustments at the delivery appointment.

COMMON QUESTIONS

What practices ask

What file formats do you accept for 3D-printed restoration cases from San Francisco practices?
We accept STL, OBJ, and PLY files from any major intraoral scanner including iTero, 3Shape TRIOS, Medit, and Carestream. Cases can be submitted through our secure upload portal or via your scanner's direct lab connection if supported. Physical impressions are also accepted and scanned in-house within 24 hours of receipt, though digital submission cuts a full day off turnaround.
How does your turnaround compare for single-unit versus multi-unit 3D-printed cases?
Single-unit crowns and veneers typically ship within 3 business days from digital file receipt. Multi-unit bridges and implant-supported spans run 4-6 days depending on span length and material. Full-arch printed provisionals are quoted individually, usually 5-7 business days. Rush options are available for single-unit cases with a 48-hour production window. Contact your assigned technician for rush availability before committing a patient appointment.
Which 3D-printed materials are available for posterior versus anterior cases?
For posterior restorations we primarily use monolithic zirconia printed blanks and milled zirconia depending on the geometry, as both deliver the load-bearing durability posterior cases require. Anterior cases can use hybrid ceramic or multilayer printed materials for translucency matching. We select material at the design review stage based on the clinical situation you describe in the prescription, not a default one-size workflow.
Do you work with San Francisco practices running guided surgery implant protocols?
Yes. Printed provisionals for guided surgery cases are a routine part of our implant workflow. We coordinate with the surgeon's planning files where available and produce dimensionally accurate provisionals designed to load against the planned implant positions. Practices using software like coDiagnostiX or Simplant can share planning exports directly; our technicians work from those files rather than re-designing from scratch.
What is your remake policy if a 3D-printed restoration does not seat correctly?
If a restoration fails to seat due to a lab-side dimensional or design error, we remake it at no charge and prioritize the replacement in the production queue, targeting a 3-business-day turnaround on the redo. We ask for the unsatisfactory restoration returned with a brief note describing the clinical issue. That documentation feeds back to the technician who built the original case, closing the loop rather than routing the problem to a generic quality team.
How do you handle shade matching for printed restorations when the case involves adjacent natural teeth?
Shade instructions submitted with high-resolution clinical photos give our technicians the most accurate starting point. For anterior cases where blend with adjacent natural teeth is critical, we recommend submitting a VITA shade tab photo alongside the scan. Printed ceramic cases can be glazed and characterized post-print. If the first shade attempt misses after following our photo protocol, we redo the characterization step at no additional charge.

REQUEST A DOCTOR KIT

Try the work before you switch.

Request a Doctor Kit and we'll mail RX pads, a shade guide, and pre-paid shipping for your first three cases. No call, no contract.