1243 E Broadway Rd, Tempe AZ · (480) 449-09093433 E Ft Lowell Rd, Tucson AZ · (520) 795-7970
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SERVICE

Gilbert CAD/CAM Milled Restoration

Gilbert practices get a straight digital workflow: submit an intraoral scan or CBCT file, receive a design approval link within one business day, and have a finished milled restoration on the way inside five business days of sign-off. No paper rx confusion, no back-and-forth over margin interpretation. The case file is reviewed by the same technician who mills and finishes the unit, so the person reading your scan is the person holding the puck.

  • Pre-paid two-way shipping, nationwide
  • A named technician on every case
  • Margins verified against your prescription
  • Tempe + Tucson locations

THE SERVICE

Built to your prescription.

Gilbert practices get a straight digital workflow: submit an intraoral scan or CBCT file, receive a design approval link within one business day, and have a finished milled restoration on the way inside five business days of sign-off. No paper rx confusion, no back-and-forth over margin interpretation. The case file is reviewed by the same technician who mills and finishes the unit, so the person reading your scan is the person holding the puck.

THE DETAIL

How we build it.

Large national production labs can turn milled units fast because they route your case through a centralized milling center where no single technician owns the outcome. You get a restoration; you do not get accountability. Dani Dental routes every Gilbert case to a named technician whose direct line ships with the case. If the contact point fits tight at insertion and you need a conversation, you call the person who designed it, not a dispatch queue. High-volume discount labs operating at commodity price points cut margin by compressing quality checkpoints. Internal fit verification and shade photography are the first steps that disappear when throughput is the only metric. Dani keeps both in the workflow and absorbs that cost inside the unit price rather than itemizing it as an add-on. The remake rate below 2.5% is the number that validates the choice. A remake costs a Gilbert dentist an additional appointment, a remake fee negotiation, and patient confidence. Keeping that rate low is cheaper for everyone. The family-operated scale also means Gilbert accounts are not a rounding error in a quarterly revenue report. A practice sending 15 to 20 units a month is a meaningful account here. That means faster escalation when something is off, direct access to Michael Dobrikov for prescription-level questions, and CE event invitations that are genuine rather than marketing calendar filler.

GETTING CASES TO US

Logistics, to the bench.

Gilbert practices get a straight digital workflow: submit an intraoral scan or CBCT file, receive a design approval link within one business day, and have a finished milled restoration on the way inside five business days of sign-off. No paper rx confusion, no back-and-forth over margin interpretation. The case file is reviewed by the same technician who mills and finishes the unit, so the person reading your scan is the person holding the puck. The material menu covers monolithic zirconia in standard and high-translucency grades, lithium disilicate for anterior and premolar esthetic cases, and full-contour e.max where minimal prep drives the selection. Each material is milled from manufacturer-certified blocks and verified for internal fit before glazing or staining. Shade matching for single-unit esthetic cases includes a photograph review step, not just a VITA tab reference, because Gilbert's patient base has expectations that a shade guide alone does not satisfy. For multi-unit cases, implant-supported bridges, and full-arch milled frameworks, the workflow adds an in-process design review you can join remotely. You see the virtual wax-up before a single block is loaded. Changes at that stage cost nothing. Changes after milling cost chair time, and we would rather you never pay that price.

COMMON QUESTIONS

What practices ask

What file formats does Dani Dental accept for milled restoration cases from Gilbert practices?
Standard STL and OBJ exports from any major intraoral scanner work without conversion. ITero, 3Shape TRIOS, and Medit files come in via their native portals or direct upload. If your scan system outputs a proprietary format, contact the lab before the first case and we will confirm compatibility or arrange a one-case test before committing a full shipment.
How does the design approval step work for a single-unit posterior zirconia crown?
After the scan is processed, you receive a secure design link showing the proposed contour, contact points, and margin trace within one business day. Approve it directly in the portal or add comments. Approval triggers milling the same day. For straightforward posterior monolithic cases, most Gilbert accounts approve in under 20 minutes without a phone call.
What is the turnaround for a milled lithium disilicate case requiring custom shade work?
Standard turnaround for lithium disilicate with custom shade is six business days from scan approval: one day for design review, one day for milling and crystallization, two days for shade photography review and layering, and two days for final glaze and shipping to Gilbert. Rush options compressing to four days are available for an additional fee stated at case entry.
Does Dani Dental handle implant-supported milled crowns, or only tooth-supported restorations?
Both. Implant-supported milled crowns and screw-retained crowns on most major implant platforms are in the standard menu. Provide the implant system, platform size, and connection type on the rx and include the scan body in the intraoral file. The design team verifies the connection before milling. Multi-unit implant bridges follow the same workflow with an added framework design review step.
What happens if a milled restoration does not seat at insertion?
Call the technician whose name is on the case slip. That call happens within two hours during business hours. If the issue traces to a design or milling error on Dani's side, the remake ships at no charge and is expedited to four business days. If the issue traces to the scan data or patient movement, the team walks through the re-scan protocol and the remake is priced at cost.
Can Gilbert practices send physical impressions instead of digital scans for milled restorations?
Yes. Physical PVS or polyether impressions are poured in-house and scanned on a lab scanner before the CAD/CAM workflow begins. Turnaround adds one business day for pour and scan. Accuracy from a well-poured impression is comparable to a direct intraoral scan for single and three-unit cases. Full-arch cases are strongly recommended as digital submissions to reduce distortion risk across the span.

REQUEST A DOCTOR KIT

Try the work before you switch.

Request a Doctor Kit and we'll mail RX pads, a shade guide, and pre-paid shipping for your first three cases. No call, no contract.

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