1243 E Broadway Rd, Tempe AZ · (480) 449-09093433 E Ft Lowell Rd, Tucson AZ · (520) 795-7970
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PROCEDURE

Sports Mouth Guard

Stock boil-and-bite guards cover roughly 10% of the palate and routinely lose retention mid-season. Dani Dental fabricates custom dual-laminate and triple-laminate sports mouth guards from pressure-formed EVA material, calibrated to each dentist's prescribed thickness, with a...

  • Margins verified against your prescription
  • Pre-paid two-way shipping
  • Talk to the technician who built it
  • Full digital workflow

Every sports guard case starts with impression triage. Dani Dental accepts both traditional PVS impressions and digital STL files sent via our secure case portal. PVS impressions are poured in Type IV dental stone on-site; digital files skip that step entirely and move directly to the pressure-forming queue. Either path lands in the same workflow, which means digital submissions routinely ship in 3-4 business days against the standard 5-day window. Pressure formation uses a Drufomat Scan unit operating at a calibrated 6-bar pressure cycle. Material selection follows the dentist's prescription: single-laminate 3 mm EVA for light-contact sports, dual-laminate 3+1 mm or 4+1 mm for moderate contact such as basketball and baseball, and triple-laminate 6 mm for high-contact sports including football, rugby, and martial arts. Each laminate combination is pressure-formed in a separate stage so layer bond integrity is verifiable before the guard moves to trimming. Trimming and occlusal adjustment follow ADA athletic mouth guard guidelines. Technicians use a handpiece to relieve the guard on all occlusal surfaces so the patient closes in centric relation with even bilateral contact. This step is not skipped for pediatric cases. Youth athletes have active dentition and a guard that locks the bite in a displaced position causes exactly the compliance failure dentists call about later in the season. Color lamination and team logo work are handled in-house using vinyl film applied before the outer EVA layer is pressure-formed, embedding the design rather than surface-printing it. Surface-printed guards delaminate and stain by mid-season; the Dani method keeps branding intact through a full school-year schedule. Every finished guard ships with the direct extension of the technician who fabricated it, a case summary noting the material spec and laminate count, and a 30-day fit guarantee. If the guard needs chairside adjustment beyond normal occlusal equilibration, the dentist calls the technician directly and we resolve it the same business day, not through a ticket queue.

HOW IT IS BUILT

From prescription to seated case.

01

Prescription in

Send a scan file or a model with your RX. A technician reads your intent before any design begins.

02

Design & verify

We design to your margin and occlusion, then verify the fit against your prescription before it ships.

03

Build at the bench

Milled, pressed, or hand-layered as the case calls for, finished by a named technician.

04

Back to your chair

Pre-paid shipping returns the case ready to seat, with the technician reachable if anything needs an adjustment.

This is our standard pipeline. The exact steps for Sports Mouth Guard are being detailed and will appear here.

MATERIALS

What goes in the mouth.

The material options for Sports Mouth Guard, from zirconia and lithium disilicate to hand-layered porcelain, are being written up. Ask for a Doctor Kit and a technician will talk through the right choice for your case.

CASE WORK

Judge the work on its result.

Before-and-after case work for Sports Mouth Guard is being photographed at the studio. The best proof is a case of your own. Send one and see the finish on your chair.

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COMMON QUESTIONS

What dentists ask about Sports Mouth Guard

What impression formats does Dani Dental accept for sports guard fabrication?
We accept both traditional PVS impressions and digital STL files. PVS impressions are poured in Type IV stone in our lab before forming. Digital files go directly to the pressure-forming queue and typically reduce total turnaround by one business day. Either format works; the final guard quality is identical. If you are still on a traditional workflow and curious about digital submission, call the lab and we will walk you through the case portal setup in about ten minutes.
Which laminate thickness should I prescribe for a football player versus a basketball player?
Football, rugby, and martial arts typically warrant a triple-laminate 6 mm guard built to absorb high-velocity direct impact. Basketball and baseball, which involve moderate incidental contact, are well served by a dual-laminate 3+1 mm or 4+1 mm profile. Light-contact sports like soccer or tennis often use a single-laminate 3 mm guard for comfort and compliance. If you are unsure, call us with the sport and patient age and we will give you a specific recommendation in under five minutes.
Can you add a team logo or school colors to the guard?
Yes. We offer 12-plus color combinations and can incorporate team or school logos using vinyl film laminated beneath the outer EVA layer before pressure forming. This embeds the design rather than surface-printing it, which means the color and logo stay intact through a full season of use. Surface-printed guards typically delaminate or stain within a few months. Send artwork files in vector format (AI or EPS preferred) with the case and we will confirm color match before fabricating.
What is the turnaround time for a standard sports guard order?
Standard turnaround is 5 business days from the date we receive and approve the impression. Digital STL submissions typically ship in 3 to 4 business days because they bypass the pour-and-trim stone model step. Rush cases can be accommodated based on queue volume. Call the lab before sending a rush case so we can confirm capacity and set an accurate delivery date rather than guessing on the order form.
Do you fabricate sports guards for pediatric patients?
Yes, and pediatric cases get specific attention during occlusal adjustment. Youth athletes have active dentition, so a guard that seats well today may need to be retired and replaced as the dentition shifts. We note the patient age and arch stage on the case summary so the prescribing dentist knows when to re-evaluate fit. For mixed-dentition patients, we also recommend a shorter replacement cycle, typically one season, rather than the two-year window appropriate for fully erupted adult dentitions.
What happens if the guard does not fit correctly after delivery?
Every guard ships with a 30-day fit guarantee and the direct extension of the technician who fabricated it. If the fit is off beyond normal chairside equilibration, call the technician directly. We resolve same-business-day, not through a ticket queue or generic support line. If the issue is a fabrication error on our end, we will remake the guard at no charge and expedite shipping to minimize the gap in the patient's training schedule.
Can I set up a standing sports guard account for a practice that serves a large athletic population?
Yes. Practices serving youth sports clubs, high school teams, or collegiate programs can arrange a standing account with volume pricing and a dedicated case rep. Typical account setup takes one business day. We will assign a single technician point-of-contact for all guards from that practice so communication stays consistent across the season. Call the lab to discuss case volume and we will outline pricing and logistics on the same call.
How does a lab-fabricated guard differ from a boil-and-bite guard in terms of protection?
Boil-and-bite guards are formed by the patient under heat, which means material thickness is uneven and occlusal coverage is unpredictable. Published ADA guidance identifies even occlusal coverage and a precise tissue-bearing surface as the two primary protective factors. Lab-fabricated guards are pressure-formed to a stone or digital model, producing consistent thickness across the full arch with an accurately adapted intaglio surface. The clinical difference matters most in high-contact sports where guard retention under impact is critical.

REQUEST A DOCTOR KIT

Send us a Sports Mouth Guard case.

Request a Doctor Kit and we will mail RX pads, a shade guide, and pre-paid shipping. Run your first cases through the studio and judge the result on your own chair.

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